As the name suggests, custom foam inserts wrap and fill packages. There is a variety of packing foam that can be used to meet this need. Foam inserts are also offered in laminate finishes, including leather, suede, and other combinations and self-adhesive backing layers.
Select The Suitable Foam Inserts for Product Packaging
Selecting the best quality foam material is crucial to protecting your items. Polyethylene foam is denser than other types and provides a tight fit. In contrast, ester foam has a softer texture but offers excellent shock absorption. In short, you can:
Select PE (polyethylene) foam if you need to cut it to fit your items. PE foam usually stores oversized to heavy objects or items that can withstand a certain amount of shock, such as power drills. They are also offered in antistatic and solid alternatives.
Choose polyurethane and ester foam for more complex and irregularly shaped objects like cameras. This soft and durable foam can protect delicate items from minor collisions.
Foam Box Insert Options
It can be arranged in a variety of ways. Solid foam pads can pad the bottom of the case to create an inch or two of cushioning. This helps prevent objects from touching. When the case is more minor, a solid pad can be used compared to more substantial cases; you could use more solid pads to hold more objects.
Twisted foam inserts, commonly referred to as egg carton inserts, are ideal for thinner cases and are used to transport items that cannot withstand any movement during transport.
Another option available is custom foam box inserts. A variety of cases are “pick and pull” with elongated base support at the bottom. They can also be filled with removable cubed polyurethane foam. To fit your things, removing the individual cubes is necessary to make room.
Foam Insert Cutting Methods
Numerous state-of-the-art foam cutting techniques allow you to make precise, computer-controlled cuts in foams. They include:
Steel Dies
These are used to precisely cut the foam and ensure your items are perfect. You also get a smooth shape, ensuring your things get the best protection.
Wire Cutting
Computer-operated wire cutting is the programming of CAD drawings and an AutoCAD. Customers can choose to provide CAD drawings, or they can be created to specifications.
Digital Knife
Cutting machines can create multiple foam inserts cut from a single sheet of foam.
Various options are available for custom box foam inserts and pads; you can also design your designs with simple online tools. Foam inserts are the most cost-effective method of protecting sensitive objects.
Production of Foam Inserts
Foam is used for many different purposes in transportation. It is ideal for holding delicate items such as bottles or medical instruments. Provides cushioning to limit any damage resulting from an impact. The foam inserts can be designed to fit the dimensions of whatever items you bring, meaning you’ll get the best level of protection. What makes foam inserts so great? Learn more about how they’re made and why they might be a good idea to include in your product boxes.
The advantage of custom foam is that it can fit exactly the dimensions of the object it is protecting. There are different types of foam, and not all are the same. Understanding the kind of foam to choose is essential to safeguard your products. Before purchasing foam packaging inserts, it is vital to be aware of the items they will protect, considering the impact of travel and how much stress the workplace environment places on the things you are transporting.
Foam inserts are constructed from various materials such as polyurethane and polyethylene. It could also be designed to reduce static. Once the material has been selected and designed, it is molded to fit your packaging items. The foam inserts are put into the case and will be ready to use!
Why Foam Box Inserts Are Essentials?
Foam interiors are fantastic because the characteristics of the foam allow it to form almost any shape you need. Due to its flexibility, foam inserts can hold products in place until they are manually removed.
It’s also shockproof, meaning it can withstand a bumpy ride in a car and fly or even rough water on a boat trip. Whatever you put in your custom box will be safe if you’ve made special foam inserts to protect the contents.
Foam interiors are also durable. They are guaranteed to last when needed. To damage your foam interiors, you should try to cause harm deliberately. If not, they will last a long time. Your foam inserts can outlast the case they’re in to protect them.
